Fluidmate

Rapid Tramp Oil Removal & Improved Coolant Cleanliness with Fluidmate Tube Type Oil Skimmer OS 001

About the company

A leading automotive manufacturer operates a transmission manufacturing facility with precision metal-cutting and machining operations. The facility uses coolant-based machining processes where maintaining coolant cleanliness is important for consistent process performance.

Challenges

The machining operation was experiencing tramp oil accumulation on the coolant surface, resulting in oil contamination and reduced coolant cleanliness.

The key challenges included:

  • Visible tramp oil accumulation on the coolant surface
  • Oil contamination affecting coolant cleanliness
  • Time-consuming and inconsistent manual oil removal
  • Need for more effective and continuous tramp-oil management
  • Risk of deteriorating coolant condition due to oil contamination

The application involved a 420-litre coolant tank used for metal cutting and machining operations.

Solutions

The Fluidmate Tube Type Oil Skimmer OS 001 was installed and operated on the coolant tank to continuously collect floating tramp oil.

During the trial, the skimmer demonstrated effective tramp-oil removal within 10–15 minutes, with a visibly cleaner coolant surface and clear separation of tramp oil from the coolant.

The solution delivered the following benefits:

  • Rapid tramp-oil removal
  • Improved coolant cleanliness
  • Reduced floating oil contamination
  • Potentially extended coolant life
  • Reduced conditions favourable to bacterial growth
  • Improved machine and workplace hygiene
  • Reduced need for frequent manual oil removal
  • Easy and continuous operation
  • Potential reduction in coolant maintenance and replacement requirements

Based on the successful trial, regular use of the Fluidmate Oil Skimmer was recommended for effective tramp-oil management and improved coolant maintenance.

Testimonial

“The Fluidmate Oil Skimmer provided quick and effective removal of floating tramp oil from our coolant tank. Within a short trial period, we observed a visibly cleaner coolant surface, making coolant management easier and more effective.”
Production / Maintenance Team, Leading Automotive Manufacturer